GPW Rear Axle

GPW Rear AxleThe complete ‘clackity’ Axle Saga

It’s been 5 months now since I replaced the CJ axles on my Jeep with original GPW wartime ones. I’ve been plagued with a ‘clackity’ sound that just won’t go away after all these months, lots of work, lots of money, countless tests, etc. So I thought for this week I’d go through the entire story from start to finish. It’s been frustrating, to say the least! Join me on this ongoing journey…

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T-84 Transmission and D-18 Transfer Case

T-84 Transmission and D-18 Transfer CaseTransmission goes back in the Jeep!

It’s been a month since the transmission and transfer case project started and it’s all lead up to this! It finally goes back in the Jeep. After a full tutorial on how to put it back in, I fill it with oil, reattach the driveshafts, and take it for a spin! How does it turn out? Well, you’ll have to read this update to see!

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T-84 Transmission Rebuild

T-84 REBUILD!

Finally, starting the other half of the transmission/transfer case restoration and rebuilds with the T-84 complete rebuild! From an empty case to a nearly ready to install transmission, the entire process is documented. Once you get the hand of how it all fits together, it’s actually quite simple! After the build, I also attach the crossmember support bracket. Finally, a new SOS Fire Guard decal for my Fire Extinguisher!

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D-18 Transfer Case Disassembled

D-18 Transfer Case DisassembledGears, Gears, and more Gears!

After a successful removal of the transmission last week and then the successful disassembly of the T-84 Transmission, this week I turned my sights to the transfer case! As with last week’s tutorial on the disassembly, this week also has a full tutorial on how to take apart a D-18 transfer case, which appears to be ALL original and never taken apart! I also work on priming and painting the T-84 and various other items in prep for the rebuild!

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MD Juan and Original GPW Body Tubs

MD Juan and Original GPW Body TubsRepro Tub is here!

As mentioned in the previous quick update, the new MD Juan reproduction tub kit has arrived! With it comes some interesting discoveries, some good news, and some bad news. Plus, it brings a few headaches. This update I’ll compare the new repro tub with the original GPW tub and contrast the challenges I have ahead! Plus some other small projects I’ve done over the past week!

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Painting the grill, fender, and other Jeep items

Painting the grill, fender, and other Jeep itemsMore Painting and small jobs

Another week of smaller jobs here and there getting various items prepped for the eventual return to the Jeep. Some of the larger items, like the fender and grill, have been painted with a final coat of primer and OD Green!

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